Your way to a
turnkey solution
Different technologies and manufacturing steps are required to produce crash management systems. Whether stretch bending, cutting, milling, sawing or the assembly of standard parts, we at FSM integrate the processes into a manufacturing line and offer our customers turnkey solutions to produce crash boxes and bumper beams.
In the past years we have successfully completed projects for BMW, Daimler, Tesla and Ford, so we are familiar with the highest quality standards and the most diverse designs.
Question or request? Please feel free to contact us.
Manufacturing Equipment
made by FSM
KEY DATA
Project: BMWG2X (3 Series)
Cycle time: < 25 seconds/part for automatic production lines (1x Operator)
Integrated process/technologies: eddy current test (T4,T5,T6), stretch bending, sawing, milling, brushing, notching, drilling, laser marking, camera measuring, robot application, auto-loading & unloading of parts
Autonomy time: up to for 4 hours after Profile loading
Tooling Changeover time (Product changeover): < 30 min
QTY Products manufactured on this line: 10
KEY DATA
Project: BMWG2X (3 Series)
Cycle time: 20-24 seconds/part for automatic production lines
Integrated process/technologies: eddy current test (T4,T5,T6), auto-loading & unloading of parts , sawing, milling, brushing, notching, standard components assembly, washing, laser marking, camera measuring
Autonomy time: up to for 4 hours
Product changeover: < 10 min
QTY Products manufactured on this line: 6
MANUAL PRODUCTION LINE
MANUAL HANDLING BUMPER BEAM LINE
Project: BMWG2X (3 Series)
Cycle time: < 55 seconds/part (4 Operators)
Integrated process/technologies: eddy current test (T4,T5,T6), stretch bending, sawing, milling, brushing, notching, drilling, laser marking, mechanical and laser sensor for quality control
Tooling Changeover time (Product changeover): < 15 min
QTY Products manufactured on this line: 10
Manual handling crash box line
Project: BMWG2X (3 Series)
Cycle time: 25 - 40 seconds / part with 3 operators
Integrated process / technologies: eddy current test (T4,T5,T6), sawing, notching, stamping, standard component assembly, part marking
WELDING OF
CRASH MANAGEMENT
SYSTEM
Automated
bumper beam
production line
Sawing machine
for aluminium
profiles
Angle Sawing
Machine For Aluminium Profiles
